AUTOMATION

An inline ABV sensor is a device that measures the ABV of your spirit as it exits the condenser. It uses fiber-optics combined with a data analyzer to analyze refraction and determine ABV. These sensors are used on fully automated systems that provide real-time ABV monitoring and automatic cuts. These sensors will significantly add to the cost of an automation package and are generally used in industrial scale distilleries.

A more economical alternative to an in-line ABV sensor is to monitor the lyne arm temperature and pressure and allow the automation control system to convert these inputs to ABV. Temperature can be used as a determining factor when making cuts but it is generally combined with tasting and nosing.

Cooling water can be controlled in one of 3 ways:

• Manually with a precision needle valve and thermometer
• Automatically using a mechanical thermostatic valve
• Automatically using electronic proportional valve

Electronic proportional valves will allow for complete integration into an automation system but come at a higher price point. Mechanical thermostatic valves can be an economical alternative when combined with electronic flow meters and temperature sensors integrated into the automation system.

Proportional steam valves are used to precisely control the amount of steam applied to the pot still steam jackets or coils. They are usually controlled by a manual input entered in the touch screen controller. Automation can control proportional steam valves to increase or decrease steam inputs during the distillation process. The alternative to proportional steam valves are manual steam valves.

Addition of a Wi-Fi module will allow for offsite monitoring and data logging capabilities, providing you with the freedom to monitor your distillation from anywhere you have an internet connection.

Data logging allows you to log, graph and track aspects of each distillation process. Inputs like time, temperature, flow etc. can all be tracked and logged for later analysis. Data logging can be a powerful tool when working to correcting product inconsistencies.